Published
2025-07-28
Issue
Section
Original Research Article
License
Copyright (c) 2025 Choon Kit Chan, Narayan P. Sapkal, Tushar P. Gundarneeya, Vishal M. Gavande, Subhav Singh, Deekshant Varshney

This work is licensed under a Creative Commons Attribution 4.0 International License.
The Author(s) warrant that permission to publish the article has not been previously assigned elsewhere.
Author(s) shall retain the copyright of their work and grant the Journal/Publisher right for the first publication with the work simultaneously licensed under:
OA - Creative Commons Attribution-NonCommercial 4.0 International (CC BY-NC 4.0). This license allows for the copying, distribution and transmission of the work, provided the correct attribution of the original creator is stated. Adaptation and remixing are also permitted.

This license intends to facilitate free access to, as well as the unrestricted reuse of, original works of all types for non-commercial purposes.
How to Cite
Enhancing industrial resource efficiency through droplet impact optimization: Micro/Nanotextured and Lubricant-Infused surfaces for SDG 9.4
Choon Kit Chan
Faculty of Engineering and Quantity Surveying, INTI International University, Nilai, Negeri Sembilan 71800, Malaysia
Narayan P. Sapkal
Department of Mechanical Engineering, Dr. D.Y. Patil Institute of Technology, Pimpri, Pune 411018, India. Department of Mechanical Design Engineering, Pukyong National University, Busan 48513, South Korea
Tushar P. Gundarneeya
Department of Mechanical Engineering, Dr. S. & S. S. Ghandhy Government Engineering College, Surat, Gujarat 395001, India
Vishal M. Gavande
Department of Material Science and Engineering, Chair for Polymer Materials, Saarland University, Saarbrücken, 66123,Germany
Subhav Singh
Chitkara Centre for Research and Development, Chitkara University, Himachal Pradesh 174103, India; Division of Research and Development, Lovely Professional University, Phagwara, Punjab, 144411,India
Deekshant Varshney
Centre of Research Impact and Outcome, Chitkara University, Rajpura , Punjab, 140417,India; Centre for Promotion of Research, Graphic Era (Deemed to be University), Uttarakhand, Dehradun, 248001,India
DOI: https://doi.org/10.59429/ace.v8i2.5685
Keywords: Droplet impact; Micro/Nanotextured surfaces; Lubricant-Infused surfaces; industrial sustainability; SDG 9.4; energy efficiency
Abstract
Proper control of the droplet impact mechanism is very crucial in enhancing efficient use of resources in a variety of industrial practices such as spray cooling, anti-icing systems, and surface coating processes. To determine how droplet impingement occurred over time, the current study focuses on the investigation of such a process on micro- and micro/nanotextured and lubricant-infused surfaces (LIS). The visualization of impact events at different Weber numbers (We = 2~200) was carried out by means of high-speed imaging. Microelectromechanical systems (MEMS) fabrication techniques were applied to realize precise surface engineering. The findings show a significant increase in the droplet deposition and the accompanying inhibition of splashing, which directly provides a benefit on resources utilization and process stability. When connecting results to SDG 9.4 that suggests upgrading the existing industrial infrastructure by aiming to achieve the high degree of resource-use efficiency, the given study emphasizes that the most breakthrough surface engineering mechanisms hold great potential to transform sustainable industrial processes.
References
[1]. Lim, E., Ng, B. T., Hung, Y. M., & Tan, M. K. (2022). Graphene-mediated suppression of Leidenfrost effect for droplets on an inclined surface. International Journal of Thermal Sciences, 174, 107426. https://doi.org/10.1016/j.ijthermalsci.2021.107426
[2]. Yarin, A.L. Drop impact dynamics: Splashing, Spreading, Receding, Bouncing. Annual Review of Fluid Mechanics 2006; 38, 159-192. doi/10.1146/annurev.fluid.38.050304.092144
[3]. Josserand, C. &Thoroddsen, S.T. Drop impact on solid surface.Annual Review of Fluid Mechanics2016; 48, 365-391. doi/10.1146/annurev-fluid-122414-034401
[4]. Kim, H., Lee, C., Kim, M.H.&Kim,J. Drop impact characteristics and structure effects of hydrophobic surfaces with micro- and/or nanoscaled structures. Langmuir 2012; 28, 11250-11257. doi: 10.1021/la302215n.
[5]. PengFei,H., CunJing, L.V., FengLei, N., & Yu, Y. Water droplet impact on superhydrophobic surfaces with microstructure and hierarchial roughness. Science China Physics, Mechanics and Astronomy 2014; 57, 1376-1381. https://doi.org/10.1007/s11433-014-5472-7
[6]. Patil, N.D., Bhardwaj, R. & Sharma, A. Droplet impact dynamics on micropillared hydrophobic surfaces. Experimental Thermal and Fluid Science 2016; 74, 195-206. https://doi.org/10.1016/j.expthermflusci.2015.12.006
[7]. Bartolo, D. D., Bouamrirene, F.,Verneuil, ´E.,Buguin, A.,Silberzan, P. & Moulinet, S. Bouncing or sticky droplets: Impalement transitions on superhydrophobic micro patterned surfaces. Europhysics Letters2006; 74(2), 299-305. DOI: 10.1209/epl/i2005-10522-3
[8]. Reyssat, M., Pepin, A., Marty, F., Chen, Y. &Quere,D. Bouncing transitions on microtextured materials. Europhysics Letters 2006; 74(2), 306-312. DOI :10.1209/epl/i2005-10523-2.
[9]. Lee, C., Kim, H. &Nam,Y. Drop impact dynamics on oil-Infused nanostructured surfaces. Langmuir 2014; 30, 8400-8407, DOI:10.1021/la501341x
[10]. Li, J., Ueda, E.,Paulssen,D., & Levkin, P. A. Slippery Lubricant-Infused Surfaces: Properties and Emerging Applications. Advanced Functional Materials 2019; 29, 1802317. https://doi.org/10.1002/adfm.201802317
[11]. Kim, S., Wang, T., Zhang, L. & Jiang,Y. Droplet impacting dynamics on wettable, rough and slippery oil-infuse surfaces. Journal of Mechanical Science and Technology 2020; 34 (1), 219-228. https://doi.org/10.1007/s12206-019-1223-z
[12]. Sapkal, N.P., Park, S.C., Lee, Y.W.& Yu, D.I. Experimental study of droplet splashing phenomena on hydrophobic micro-and micro/nano-textured surfaces. Journal of Mechanical Science and Technology 2021; 35, 5061–5070. https://doi.org/10.1007/s12206-021-1023-0
[13]. Sapkal, N.P., Lee, Y.W., Park, S.C.&Yu, D.I. Droplet splashing and retraction dynamics on micro/nano-textured surfaces with or without infused lubricants: an experimental approach. Journal of Mechanical Science and Technology 2023; 37, 3525–3533. https://doi.org/10.1007/s12206-023-0618-z
[14]. Sapkal, N.P., Sherje, N.P., Chaudhary, A.S., Waghulde, K.B., Patil, A.A., Kattimani, P.C., Mahapure, P.S., Malwe, P.D., Gavande, V.M. The impact of adhesive force on droplet splash delay on surfaces with nano-textured coatings infused with lubricant. International Journal of Heat and Technology 2024; Vol. 42, No. 2, pp. 373-378. https://doi.org/10.18280/ijht.420202.
[15]. Sapkal N.P. Study of Water Droplet Splashing Phenomena on Lubricant Infused Surfaces with Micro/Nano-Textures. PhD dissertation, 부경대학교, 2021. https://repository.pknu.ac.kr:8443/handle/2021.oak/1133
[16]. Abutaleb, A., Imran, M., Zouli, N., Khan, A. H., Hussain, S., Ali, M. A., Bakather, O., Gondal, M. A., Khan, N. A., Panchal, H., & Zahmatkesh, S. (2023). Fe₃O₄-multiwalled carbon nanotubes-bentonite as adsorbent for removal of methylene blue from aqueous solutions. Chemosphere, 316, 137824. https://doi.org/10.1016/j.chemosphere.2023.137824
[17]. Elkelawy, M., Etaiw, S. E. H., Bastawissi, H. A., Marie, H., Elbanna, A., Panchal, H., Sadasivuni, K., & Bhargav, H. (2020). Study of diesel-biodiesel blends combustion and emission characteristics in a CI engine by adding nanoparticles of Mn (II) supramolecular complex. Atmospheric Pollution Research, 11(1), 117–128. https://doi.org/10.1016/j.apr.2019.09.021
[18]. M. Vaka, R. Walvekar, A. K. Rasheed, M. Khalid and H. Panchal, "A Review: Emphasizing the Nanofluids Use in PV/T Systems," in IEEE Access, vol. 8, pp. 58227-58249, 2020, doi: 10.1109/ACCESS.2019.2950384
[19]. Yu, D.I., Kwak, H.J., Park, C., Choi, C., Sapkal, N.P., Hong, J. & Kim, M.H. Wetting criteria of intrinsic contact angle to distinguish between hydrophilic and hydrophobic micro-/nanotextured surfaces: Experimental and theoretical analysis with synchrotron X-ray imaging. Langmuir2019; 35, 3607-3614. https://doi.org/10.1021/acs.langmuir.8b03407
[20]. Yu D.I., Doh S.W., Kwak H.J., Hong J., Sapkal N.P., and Kim M.H., Direct Visualization of the Behavior and Shapes of the Nanoscale Menisci of an Evaporating Water Droplet on a Hydrophilic Nanotextured Surface via High-Resolution Synchrotron X-ray Imaging Langmuir 2019; 35 (19), 6460-6467. DOI: 10.1021/acs.langmuir.8b04109
[21]. Deng, T., Varanasi, K. K., Hsu, M.,Bhate, N.,Keimel,C., Stein,J. &Blohm,M. Non wetting of impinging droplets on textured surfaces. Applied Physics Letters2009; 94, 133109. https://doi.org/10.1063/1.3110054
[22]. Bartolo, D., Josserand C. & Bonn, D. Singular jets and bubbles in drop impact. Physical Review Letters2006; 96, 124501. https://doi.org/10.1103/PhysRevLett.96.124501








